Skip to content
Close

ON-DEMAND MANUFACTURING FOR LEGACY PARTS

 

 

On Demand Mfg for Legacy Portfolio parts PELAGUS

~90% SHORTER LEAD TIMES
compared to traditional supply

LOWER UNIT PRICE
for low-volume production 

LOWER INVENTORY COSTS
compared to holding physical stock

Faster supply without compromise

Pelagus works with the OEMs/Genuine Makers to produce legacy parts that meet customer expectations.
Steering Gear with Labels

The Legacy Portfolio Coverage Gap

With 53% of the global fleet now over 20 years old (DNV, Maritime Safety Trends 2014 to 2024) and operators extending asset life, demand for legacy parts keeps growing, putting pressure on OEMs to meet customer needs.

 

Stock and volume-based routes suit predictable demand, which legacy parts rarely have. Our on-demand manufacturing solution produces each part when it is ordered, so OEMs can serve customers faster without tying up capital in stock or  losing team hours to urgent sourcing.

  • Pelagus On Demand Manufacturing forLegacy Parts 3

    In 2024
    44% of the global fleet
    was over 25 years old

    DNV, Maritime Safety Trends

  • On-Demand_Manufacturing_Partner

    Life extension programs
    add up to 20 years to an
    installation’s operating life.
    Offshore Magazine

  • group_banner-feature_image

    ~80% of spare parts
    and equipment that sit
    in warehouses will
    never be used

  • Impeller Built Image

    Lead time for legacy 
    parts can be reduced 
    by up to 90% through
    on-demand manufacturing

FROM PILOT TO ON-DEMAND SUPPLY

Our On-Demand Proof of Concept Program gives OEMs the opportunity to see, first hand, how faster supply of legacy parts is possible.

1

Portfolio Conversation

The OEM's service and engineering teams and Pelagus review the legacy portfolio, selecting parts suited to on-demand manufacturing: typical candidates include pumps, engines, turbochargers, valves, and compressors.
2

Pilot

Parts selected for the pilot are digitized, produced, and verified against the OEM specification, with scope, success criteria, and timeline agreed in advance by both engineering and account teams.
3

Certification

Finished pilot parts are certified, ready for OEMs to sell directly to their customers, delivering tangible value from the very first article produced.
4

On-Demand Supply

The supply route established in the pilot remains in place, with each part available for repeat production on order and a target lead time of four weeks after first article.

Our ON-DEMAND Capabilities

Read more about our global network of manufacturing technologies

Speak with the team

Book a no-obligation call with the Pelagus team. Get more information about how our on-demand manufacturing solution can work in your supply chain.

Speak to our team
OEM‐Certified_Quality